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What is an Alien Plugin Machine (How to Choose and Purchase)
Time:2024-12-02 13:12:23Source: Dongshun Automation Click: 6

The development of modern industry cannot be separated from the use of plug-in machines. For many enterprises, choosing the right brand of plug-in machine is important and related to their own products. It has to be said that many enterprises have high requirements for plug-in machines.

What is the Alien Plugin Machine and what are its functions



The automatic plug-in machine for irregular parts is an automated assembly equipment that replaces manual insertion of PTH perforated components into PCBs and replaces manual assembly before wave soldering. In terms of accuracy, it is actually the device with the highest requirement for precision repeatability among all devices. Because other devices are assembled flat (such as labeling and surface mount machines), plug-in machines have 3D spatial accuracy. In addition to XYZ requirements, it is also necessary to correct XY angles, XZ angles, and YZ angles. These angles are caused by various factors, such as whether the parts are clamped accurately, whether the angles are correct, whether the PIN of the parts themselves is vertical, and so on.

The characteristics of the alien plugin machine are specifically reflected in the following eight points:

1. Use laser recognition to identify the pins as the front end, achieving error free insertion.

2. You can choose the feeding device corresponding to the coil element, tubular element, and bulk element.

3. It is recommended to customize various feeding devices according to different components.

4. Laser recognition ensures accurate insertion of components.

5. With rich experience in customized nozzle production, it can quickly correspond to customized nozzles for various components.

6. Support automated global networks.

7. Adequate feeding device.

8. Rich corresponding suction nozzles.

Types of Components Applicable to Alien Plug in Machine:

Connectors, port sockets, transformer coils, irregular capacitors, large connectors, large sockets, capacitive devices, square components, integrated circuits.


What are the differences between special-shaped component plug-in machines and general plug-in machines? In addition to standard packaged plug-in parts, the special-shaped component insertion machine can also insert various types of plug-in parts in non-standard packaging or loose materials. It has visual three-dimensional spatial positioning and can clamp special shaped plug-in parts through the XYZ axis mechanism. It is driven by a high-speed linear motor and coordinated by multiple robotic arms to complete the insertion work of special-shaped components. However, general plug-in machines can only correspond to plug-in electronic components with standard packaging (such as tape packaging, with fixed part foot spacing of 2.5/5.0mm). The main difference lies in the corresponding ability of the irregular plug-in parts. You can choose the feeding device corresponding to the coil element, tubular element, and bulk element. So how to choose an alien plugin machine?

How to choose an alien plugin machine

When choosing a brand of plug-in machine, enterprises must select the manufacturer with the most suitable cost-effectiveness. This will greatly reduce the probability of usage errors during use. Therefore, higher testing parameters should be selected to rigorously investigate such non-standard plug-in machines. As the saying goes, seeing is believing. The supplier's design, manufacturing, management, risk resistance, consumer experience, patent infringement, etc. should be comprehensively evaluated. For some plugin machines, it is not advisable to only choose manufacturers with lower prices at the beginning of the purchase.

At the same time as referencing the price, it is also necessary to compare the quality of the equipment. For example, for some plug-in machines, such as automatic vertical, automatic horizontal, connected horizontal, and jumper plug-in machines, some companies may not be familiar with them, but I believe that companies that have used or are currently using irregular plug-in machines can deeply feel that the development of the times requires a certain degree of mechanization and intelligence in industrial production. Understanding the various uses of plug-in machines can help companies better choose irregular intelligent plug-in machines that are suitable for their own enterprises. JUKI plugin machines have become an increasingly popular choice for many people due to their price and quality.


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